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tedpack Custom Spout Pouches
tedpack custom corner spout pouch
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tedpack Custom Spout Pouches
tedpack custom corner spout pouch
tedpack custom spout pouch
tedpack custom center spout pouch
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Custom Spout Pouches

Leak-Resistant Liquid Pouch Packaging for Food, Beverage

TedPack offers Custom  Spout Pouch for liquids, food products, beverages, and pastes. We assist brands in selecting the optimal film structure, spout placement, cap style, and sealing process to ensure leak-proof performance, extend shelf life, enhance shelf appeal, and guarantee compatibility with filling machinery.
We can help you source your company’s strengths and puts that on your wrapping and packaging. We take away the headache of running from the designers to the poly printing companies and back. We do all the hard work for you.

Why Choose TedPack's Spout Pouch

TedPack provides end-to-end support for your packaging projects, covering everything from product analysis, pouch structure recommendations, and sample testing to manufacturing and after-sales support. We comprehensively evaluate factors such as product composition, filling processes, barrier requirements, and logistics conditions to help you select a practical spout pouch solution before production begins.
Your products can be packaged with high-quality spout pouches. With more than 20 years of experience in customizing spout pouches, we can reduce the risk of product leakage and explosion to near 0.
Focus on European and American markets. Understand consumers’ preferences for packaging bags in European and American markets, and have rich experience in shipping on European and American routes. We are committed to sustainable development, keep product innovation, and take recycling as the main direction of our future research and development.

Custom Spout Pouch Advantage

  • Can be used for liquids, pastes, powders, granules, gels, and other products
  • Easy to pour and resealable
  • Lightweight yet sturdy structure
  • Suitable for hot filling and retorting processes
  • Excellent sealing performance
  • Can replace bottles, cans, and tubes
 
 
 
 
 

Benefits

For Customer

  • Reduces logistics and packaging costs
  • Optional spout specifications to suit different filling systems
  • A variety of creative spout bag designs to enhance brand recognition
  • Can be combined with environmentally friendly structures to meet regulatory requirements

For End Customer

  • Easy to operate and carry
  • Controllable liquid output to reduce waste
  • Reusable for extended usage cycles

RECYCLABLE

 Recyclable packaging materials can be reprocessed and reused through industrial recycling systems to reduce resource waste. Common recyclable materials include single-material PE, PP, etc., which meet the CEFLEX or APR recycling design guidelines.

PCR(Post-Consumer Recycled)

PCR materials are derived from recycled post-consumer waste (such as plastic bottles and packaging), which are processed into new packaging to reduce dependence on virgin plastics. TedPack’s PCR packaging can reduce carbon footprint by 35% while maintaining the same performance as traditional packaging.

Packaging Problems

The Most Common Challenge with Spout Pouches

Many users of spout pouches have encountered leakage issues, which severely impact product quality and customer experience. We recommend considering the following key questions:

●Does the material used include pressure-resistant and puncture-resistant layers (such as nylon)?
●Does the film have alcohol or chemical barrier properties?
●Where does the leakage occur? At the spout, the pouch body, or the pouch body connection?
●Is the filling process automated or manual? Is a steel tube inserted or a funnel used?
●Does the leakage occur during filling, during transportation, or after being stored for a period of time?

TedPack Custom Spout Pouch Solution

Many seemingly simple questions are actually key to determining the stability and performance of spout pouches.

We insist on starting from your actual usage scenarios to help you evaluate the following key factors:
●Material layer structure
●Liquid composition
●Spout size and structure
●Sealing pressure
●Filling temperature
●Equipment compatibility

We will recommend practical solutions that can be put into production immediately based on your specific needs. Contact us to start your spout pouch project with professional leak-proof technology.

tedpack spout pouch solution
Customize Your Brand spout Pouch

Customize Your Brand Spout Pouch

custom size

Size

Spout Pouch size range is 80*130+35mm(Min), 280*360+100mm(Max)

custom material

Material

MOPP / PET / PE+PET / ALU / PET / PE+PET / NY / PE+MDOPE / EVOH-PE+NY / RCPP

custom printing

Printing

Digital Printing+Rotogravure Printing+Metallized Coating + Partial De-Metalization

Custom Surface Treatment

Surface treatment

Gloss/Matte/Spot UV / Spot Gloss/Embossed/Hot Stamping/Holographic/Digital Stamping Embossed/Soft Touch/Scratch resistant matte

Custom Functions & Accessories

Functions & Accessories

Top spout/Side spout/Center spout,Punch Hole, Handle, Spout(All Diameter Available),Euro slot

We're happy to help.

Here Are the Answers to Your Queries!

For custom spout pouch projects, key questions usually involve material structure, spout position, filling method, leak resistance, barrier performance, and product compatibility. Explore the FAQs below to learn how TedPack helps brands choose the right spout pouch solution for liquid, paste, refill, and food products.

Can Spout Pouches Be Recycled?

For brands seeking recyclable spout pouches, Tedpack offers recyclable pouches made from a single material, namely 100% polyethylene (PE) pouches and 100% PE pouches.

At the same time, we also offer matching recyclable spouts and lids to ensure complete packaging compatibility, which can be recycled at store recycling points found in many supermarkets and grocery stores.

Are spout pouches suitable for liquid pouch packaging?

Yes. Spout pouches are widely used for liquid and paste products such as beverages, baby food, sauces, bone broth, detergents, shampoos, and refill products. The right pouch structure depends on product viscosity, filling temperature, barrier requirements, and dispensing needs.

How Should I Fill the Spout Pouch?
Filling a spout pouch is simple. Once you have manufactured the spout pouch and fitted a spout, you use a spout pouch filling machine to introduce the product into the pouch.
 
But first, you gas flush the pouch to remove any oxygen in the pouch using nitrogen gas, and then fill the pouch. When you use an automatic filling machine, the process is easy, making it simple.
 
The machine is easy to use, simple, and contributes to the superior aesthetics of the final product.
This machine is responsible for the release of the discrete and correct measurement of the product into the premade spout pouch.
 
You can similarly fill the pouch manually from the top of the pouch or the spout directly.
 
After this, you seal the Spout Pouch to prevent leakage.
What Is the Difference Between Center Spout Pouches and Corner Spout Pouches?

A center spout pouch features the spout positioned at the top center of the pouch, while a corner spout pouch has the spout installed at one top corner of the bag.

Filling and sealing: Center spout pouches are typically filled first and then sealed. In contrast, corner spout pouches allow for the spout to be pre-attached to the pouch, making them easier to fill afterward.

Applications: Center spout pouches are commonly used for baby food, juices, and drinkable products. Corner spout pouches are better suited for larger volumes or refill packaging, such as shampoo, dishwashing liquid, and chemical fluids.

User experience: Center spout pouches are ideal for direct sipping and easy pouring. Corner spout pouches are more ergonomic for one-handed use and provide better control during dispensing.

Are Spout Pouches Suitable for Powder or Granular Packaging?

Although spout pouches are mainly used for liquids/creams, they can also be used for powder or medium-grain products, provided they are equipped with a large-diameter spout and dust cap design.

Can TedPack make leak-resistant spout pouches for chemical or detergent products?

Yes. TedPack can recommend film structures, spout types, sealing methods, and material options based on the chemical properties, filling process, storage conditions, and transportation requirements of your product.

free sample background
Free sample

Do You Need to Test the Spout Pouch First?

Worried that the spout pouch effect is not as expected? TedPack provides you with  FREE SAMPLE  – you can you can arbitrarily evaluate the quality, functionality, and printing effect before ordering in bulk, with zero risk to verify the packaging solution and 100% SATISFACTION before placing an order!

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